Medical Extrusion Technology Q&A
-
What role does laminar flow play in the extrusion of PEBA materials used for balloon products? What considerations in design of extrusion tooling should be taken into account? Tip and die angles?Answered April 16th, 2009 by Expert:Laminar flow plays a big role in extruded tubing whether it’s used for balloons or not. With balloon tubing, precise concentricity is critical to blowing quality parts and laminar flow is a dynamic in the extrusion process that also needs to be precisely uniform. Uniform flow of the polymer through the die and extrusion tip is adversely affected by a variety factors in the process such as uneven surface finish of the die and tip, a non-uniformly heated die and head, inconsistent backpressure, unevenly melted polymer and extrudate not drawn evenly from the die to the coolant. The angles used in the die and tip probably vary from one extruder to another. At MicroSpec and other extruders I know, that information is treated as proprietary knowledge.



A self-taught extrusion engineer, Tim Steele has built a global reputation for overcoming complex medical extrusion challenges. His field of expertise encompasses thermoplastic elastomers (including TPUs and nylons), high heat engineering plastics and fluoropolymers. Steele also has extensive experience in compounding. He owns one patent and has been a trailblazer in the miniaturisation of coextruded and multilumen tubing. A graduate of Lehigh University, where he was a two-time All American cross country runner, he was inducted into the Lehigh Athletics Hall of Fame in 2008.
Microspec Corp. (Peterborough, NH, USA) provides custom bump tubing, co-extrusions, micro-extrusions, multilumen tubing, and profile extrusions using polyurethanes, nylons, engineering resins and custom formulations. The company extrudes small, complex tubing in tight tolerances for global medical device OEMs.