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Medical and Pharmaceutical Packaging, Primary Films and Flexible Packaging Materials Q&A

  •   I currently use a foil pouch for packaging a moisture-sensitive device. What clear alternatives are available?

    Answered June 11th, 2009 by Expert: Chris Heezen

    Foil pouches are often used for moisture-sensitive products, as they have the highest barrier properties available today. One possible disadvantage to the user is that they are opaque.

    In some cases, clear polymer-based structures can replace foil, but the moisture vapour transmission rate (MVTR), until recently, has been worse by a factor of 1000-approximately 1g/m2 versus 0.001g/m2 for foil. Aclar is the only material that has been able to offer levels of MVTR anywhere near this at 0.4g/m2 down to 0.04g/m2, depending on gauge. However, it is not as popular because of its high price.

    Advances in EVOH and PVdC processing have resulted in extruded materials that attain MVTR levels down to 0.5g/m2. Some of these materials can also be engineered to filter out UV light, which can affect the efficacy of some devices. Finally, there are coated materials using aluminium or silicone oxide that offer similar barrier properties.

    The choice of alternatives is slowly growing, and the most suitable choice for you will depend on the exact demands that your packaging must meet.

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