Packaging Q&A
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We have a flexible nonporous pouch where one side of the material has a MVTR of <0.001 and the other side has a MVTR of <0.1 (gms H2O/100sq in/24 hours). Each side of the pouch within the seal area is approximately 25 square inches. At what conditions could we expect the RH within the pouch to go outside of the limits of 5% to 95% RH? Is there a test we can do that will provide some data to demonstrate this?Answered August 21st, 2012 by Expert:The specified limits of 5% to 95% RH are pretty broad; however, with a pouch like yours that has a high MVTR, continuous exposure to an atmosphere outside this range would clearly lead to the interior of the pouch also being outside the limits eventually.
The low-level RH limit is likely to be encountered in winter within heated buildings in cold areas such as Finland. Cold dry outdoor air falls to extremely low RH when heated to a comfortable temperature for humans; this low RH has been known to result in brittle fracture of nylon bone straps. Recently in Ireland, we have had 100% RH outdoors (and indoors as air conditioning in our homes is rare); it must be a common situation in the tropics.
Personally, I have never attempted to measure the humidity within a package but have been concerned of its impact on the moisture content of the product contained. The approach is to weigh unpackaged product taken from the packaging area, condition the same product at the specified humidity limits in a humidity cabinet and compare the new weight with the original; this enables determination of the acceptable range of moisture content.
Sample-filled packages can then be weighed as packaged, stored at worst case low and high RH and weighed at daily intervals until weight change ceases. Separate samples are used for the high- and low-limit test because of the potential hysteresis effect.
ASTM D4332 – 01 (2006), Standard Practice for Conditioning Containers, Packages, or Packaging Components for Testing contains helpful guidance for proper package conditioning.
In the past I have found that the Rapid Regain Dryer (as used for wool moisture testing) is a useful tool for use in determining product moisture content.



Rolande Hall is a Fellow of the Institute of Packaging. Hall has more than 40 years of experience in packaging, gained in a variety of technical positions at both packaging manufacturers and packagers. Hall’s packaging career began when he joined John Waddington of Leeds. Hall’s area of expertise is medical device packaging and labelling. Several of his papers have been published in MDT magazine (now EMDT). He served on CEN technical committees CEN/TC 225 and CEN TC 357, contributed a chapter to the Medical Devices Manual and currently offers his services as a Medical Packaging Consultant, trading as Medical Pack Solutions, based in Ireland. He is a member of the Editorial Advisory Board of EMDT and ASTM Committee D10 on Packaging. With more than 30 years of experience in medical device packaging, Hall has helped companies in Europe, Israel and Australia resolve their packaging and labelling issues.